The Plastic Injection Molding Cycle in 6 Steps

The Plastic Injection Molding Cycle in 6 Steps

What is plastic injection molding? The six steps of a molding cycle – clamping, injection, packing, cooling, opening and ejection – and how the mold affects each one.

What is plastic injection molding?

Injection molding uses a screw or piston to push molten plastic into a mold cavity, where it cools and takes the mold's shape. It looks simple, but each cycle has six steps and every one depends on the mold.

CNC milling an injection mold

The 6-step cycle

  1. Clamping the two mold halves under high force.
  2. Injection of melted plastic through the sprue.
  3. Packing pressure to fill every corner and offset shrinkage.
  4. Cooling through water channels in the mold.
  5. Opening the moving half.
  6. Ejection by pins, plates or air.

Finished injection mold

How the mold matters

Gate position and runners govern injection and packing; cooling layout drives most of the cycle time; draft, ejector layout and polish govern ejection; machining accuracy governs surface quality. A well-designed mold shortens cycles and reduces warpage, sink and flash. Nhan Loc Phat builds injection molds of all types.

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NHAN LOC PHAT MOLD CO., LTD.

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