Permanent Mold Aluminum Casting – Process and Advantages

Permanent Mold Aluminum Casting – Process and Advantages

Permanent (metal) mold aluminum casting delivers accurate parts with a smooth surface from molds reused thousands of times. Nhan Loc Phat designs and machines metal casting molds to order.

Permanent mold aluminum casting

In permanent mold casting, molten aluminum is poured into a heat-resistant steel or iron mold. Unlike single-use sand molds, a metal mold is reused thousands of times, producing accurate parts with a smooth surface and good mechanical properties.

5-step process

Designing and building the metal mold

1. Mold design and machining with runners, vents and cooling.

Preheating the mold

2. Preheating to avoid thermal shock and ensure full fill.

Pouring molten aluminum

3. Pouring at about 660°C by gravity or low pressure.

Cooling and ejecting the casting

4. Cooling and ejection – parts need only light finishing.

Surface finishing of aluminum castings

5. Finishing: trimming, heat treatment, polishing or coating.

Advantages

Long mold life, accuracy and consistency, smooth surfaces, good strength and less waste than sand casting.

Applications

Pistons, gearbox housings, pump bodies, motor housings, heat sinks and cookware. Nhan Loc Phat designs and machines metal casting molds to order.

Contact us for a quote

NHAN LOC PHAT MOLD CO., LTD.

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